NV4500 Conversion Package

88-up Dodge 5.9L Diesel:  NV4500 replacing auto trans

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Pricing: items are more expensive if purchased separately,  Packages offer substantial additional savings. Note: When comparing our pricing with others, make sure you are including the same parts, and are comparing the bottom line. We do not think we will be beat often, both in service and price

Customer Service: When you buy a package from High Impact, free tech support is available from a QUALIFIED engineer for any questions or issues you may have both during and after your install. An engineer will go over the details of your system with you at the time of purchase to go over options, and  verify the exact engineering and parts included in your kit is correct for your application

Package for 2WD & 4WD applications

NV4500 into Dodge Pickup 88-03 with 5.9L Cummins (Replacing auto trans) Purchased Separately Package Total
Using factory NV4500 BH   $3,776.36
1 New Dodge NV4500HD Transmission $2275.00 Incl
1 Shifter stick $49.04 Incl
1 NV4500 trans mount adapter-spacer (Works with stock Dodge trans mount) $27.24 Incl
1 Engine Adapter / Flywheel Housing $218.93 Incl
1 Bellhousing $286.69 Incl
1 Release Fork $52.32 Incl
1 Pivot $6.36 Incl
1 Spring $2.81 Incl
1 Clutch and Flywheel package - We have found that we can supply a South Bend 13" Clutch and flywheel system for t same or less money than a stock Cummins FW and a 12-1/4" clutch    
1 South Bend 13" Clutch and flywheel system- See Other options below $698.00 Incl
1 Dodge master, slave, Hydr line & Fluid reservoir assy $224.64 Incl
Starter (95 Dodge Cummins w 5spd)  not incl  not incl
4 Qt "SynTorque" Lubricant (req for NV4500)  $13.65 Incl
1 (4WD only) Bkt for NP205 Shifter - getrag replacement $24.50 Incl

Clutch Options

It s important to size your clutch appropriately to engine power and load. Too light a clutch will fail. Too heavy will be unpleasant to drive. We can assist in selecting a clutch if desired.

We have found that we can supply a South Bend 13" Clutch and flywheel system for t same or less money than a stock Cummins FW and a 12-1/4" clutch  
South Bend 13" Upgrade clutch and FW system Con-O - smooth engagement  -  rated 400hp 800 ft lbs - includes new Flywheel $698.00
(Option) South Bend 13" Upgrade clutch and FW system Con-OFE - Medium Bite -  Rated 450hp 1000 ft lbs - includes new Flywheel $898.00
(Option) South Bend 13" Upgrade clutch and FW system Con-FE - Rough Bite -  Rated 550hp 1100 ft lbs - includes new Flywheel $998.00
South Bend 13" Dual Disc Clutch and Flywheel system, Ductile steel FW and plates, diaphragm style 3250lb plate load (moderate pedal), smooth engagement. Rated 550 HP 1100 ft lbs $1,300.00
South Bend 13" Dual Disc Clutch and Flywheel system, Ductile steel FW and plates, lever style 3600lb plate load (heavy pedal), med engagement. Rated 550 HP 1100 ft lbs $1,300.00
South Bend 13" Dual Disc Clutch and Flywheel system, Billet steel FW and plates, diaphragm style 3250lb plate load (moderate pedal), rough bite. Rated 650 HP 1200 ft lbs $1,795.00
South Bend 13" Dual Disc Clutch and Flywheel system, Billet steel FW and plates, lever style 3600lb plate load (heavy pedal), rough bite. Rated 650 HP 1100 ft lbs $1,795.00

 

 

 

 

Installation & Application Notes: 

NV4500 Replacing an Automatic Transmission:

The package above forms a  system is designed to replace an automatic transmission Behind a Cummins Diesel.  All of the major components needed are supplied for this conversion, with the exception of the clutch pedal assembly. 

Clutch Pedal assembly

These parts are available from the dealer, or if you prefer, a junkyard. You will want the stock bracket, pedals and linkage components from your same-year  stick-equipped vehicle. The master cylinder we supply will fit this assembly. If desired for convenience, we can attempt to source these parts from a dealer, however most likely at a higher cost than you can buy them direct from the dealer.

4WD applications

Dodge Cummins Trucks with auto transmissions: were supplied with a 23 spline input on the transfer case. All of the Factory Dodge Cummins 5 speed applications were 29 spline into the transfer case. The 29 spline shaft is stronger than the 23 spl shaft, and the auto trans with the torque converter does tend to cushion the output of the trans from the heavy torque pulses generated by the Cummins diesel

We can supply the NV4500 in the package with the 23 spl output shaft which will directly fit your transfer case. DO NOT DO THIS: The 23 spl shaft fatigues, abehind the Cummins, and fails after a while

Bulletin: The 23 spl shaft does not reliably live behind the Cummins without the cushioning effect of the torque converter. To perform this conversion properly, it is necessary to convert your Tcase to 29 spl

NP241 or 271: All we would need to change is the input gear, $195

NP205: There are several parts. You will also need to machine your stock t-case bearing retainer housing to fit over the new, larger bearing and to MAKE the larger seal fit and work. You will also need to machine the NP205 main case to accept the larger bearing.

Adapter Kit to convert NP205 from 23 spline to 29 spline  
29 Spl NP205 Input Gear w/ conversion bearing $225.50
29 spl Coupler $98.55
Spacer housing gaskets $4.38
Seal, bearing  and gasket kit: 93 Dodge NP205 $172.50

2WD

The (Brand New) NV4500 are standardly supplied with a Dodge style slip yoke, and provisions for a choice of mechanical or electrical speedo, as needed for your application. 

Drive Shaft(s)

You may need to have your driveshaft(s) modified for length. A local driveshaft shop is usually available to do this. If necessary, we can do it, however it is better to install the unit FIRST, then measure and build/modify driveshafts

Crossmember

We supply an adapter that allows you to use the trans mount from your auto trans and bolt it to the NV4500. A bit of massaging, but works pretty good.

Stick Shift

It will be necessary to cut a hole in your floorboard to accommodate the stick shift. A simple boot can be mounted over the hole to dress this.